Industrial cooling towers

Industrial cooling towers can be used to remove heat from various sources such as machinery or heated process material. The primary use of large, industrial cooling towers is to remove the heat absorbed in the circulating cooling water systems used in power plants, petroleum refineries, petrochemical plants, natural gas processing plants, food processing plants, semi-conductor plants, and for other industrial facilities such as in condensers of distillation columns, for cooling liquid in crystallization, etc. The circulation rate of cooling water in a typical 700 MW_th coal-fired power plant with a cooling tower amounts to about 71,600 cubic metres an hour (315,000 US gallons per minute) and the circulating water requires a supply water make-up rate of perhaps 5 percent (i.e., 3,600 cubic metres an hour, equivalent to one cubic metre every second).

If that same plant had no cooling tower and used once-through cooling water, it would require about 100,000 cubic metres an hour A large cooling water intake typically kills millions of fish and larvae annually, as the organisms are impinged on the intake screens. A large amount of water would have to be continuously returned to the ocean, lake or river from which it was obtained and continuously re-supplied to the plant. Furthermore, discharging large amounts of hot water may raise the temperature of the receiving river or lake to an unacceptable level for the local ecosystem. Elevated water temperatures can kill fish and other aquatic organisms (see thermal pollution), or can also cause an increase in undesirable organisms such as invasive species of zebra mussels or algae.

A cooling tower serves to dissipate the heat into the atmosphere instead, so that wind and air diffusion spreads the heat over a much larger area than hot water can distribute heat in a body of water. Evaporative cooling water cannot be used for subsequent purposes (other than rain somewhere), whereas surface-only cooling water can be re-used. Some coal-fired and nuclear power plants located in coastal areas do make use of once-through ocean water. But even there, the offshore discharge water outlet requires very careful design to avoid environmental problems.

Petroleum refineries may also have very large cooling tower systems. A typical large refinery processing 40,000 metric tonnes of crude oil per day (300,000 barrels (48,000 m³) per day) circulates about 80,000 cubic metres of water per hour through its cooling tower system.

The world's tallest cooling tower is the 210 metres (690 ft) tall cooling tower of the Pingshan II Power Station in Huaibei, Anhui Province, China.